The automotive industry is highly automated, but there is still potential for efficiency gains, particularly in assembly. Traditional vision systems for automotive manufacturing support many areas but struggle with certain types of variance, such as unstable lighting conditions, reflections or manufacturing tolerances. AI-powered machine vision for robots overcomes these challenges and ensures reliable automation, even for manual tasks. Join us to discover which applications you can automate by integrating our MIRAI AI-vision software into your automotive manufacturing processes.
Automotive OEMs and suppliers face several significant challenges that demand reliable automation solutions:
These challenges call for advanced solutions that AI-powered vision can provide. MIRAI, our AI-vision software, enables robots to handle variance in position, shape, light, color, and background. MIRAI offers real-time motion guidance for robots, empowering them to perform automation tasks that would otherwise be considered too complex to solve. Other advantages of MIRAI in automotive manufacturing include:
Bolt torquing: Bolt torquing in automotive assembly is complicated by factors such as manufacturing tolerances, shiny workpieces, unfixed parts, position variance, and changing lighting. MIRAI excels in these scenarios, providing reliable solutions where traditional machine vision for automotive assembly often falls short.
Cable insertion for assembly and end-of-line testing: Cable insertion tasks in automotive manufacturing demand precise handling and adaptability to various connector orientations and positions, influenced by cable slack and flexibility. Traditional vision systems may lack the necessary dexterity. MIRAI's capabilities ensure reliable automation for these tasks.
Pick and place: Automated pick-and-place tasks in automotive manufacturing are often complicated by irregularly shaped, flexible, or inconsistently positioned parts. Shiny, reflective components and inconsistent lighting further challenge traditional vision systems. MIRAI effectively manages these variances, providing robust machine vision for automotive assembly.
Others: MIRAI also excels in various other machine vision applications in automotive manufacturing. For instance, it provides accurate line tracking for nozzle insertion on dark-colored cars with poor contrast and effectively manages color variances such as paint splashes on fittings, new exterior colors, and inconsistent interior primers.
Learn more about how MIRAI can enhance your automotive manufacturing vision systems and streamline your assembly processes. Watch our demo video to see MIRAI in action.
Using MIRAI, we have solved a challenge we could not solve with standard automation technologies. Accuracy, and performance KPIs have been reached, imprving productivity and quality.
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